What is the usage of Bonnell spring coiling machine?
The SX-100 spring coiling machine brings modern precision and speed to the production of Bonnell springs for manufacturing spring mattresses. Designed around the latest technology, it blends accuracy, reliability, and efficiency to meet the demands of both small workshops and larger mattress factories.
The SX-100 uses advanced control systems to deliver consistent coil geometry and wire tension. This precision ensures each Bonnell spring matches specified diameter, pitch, and height, which directly improves mattress uniformity and durability. For manufacturers, that means fewer rejects, less rework, and a more predictable assembly process. User-friendly features simplify operation and reduce downtime.
An intuitive control panel lets operators set coil parameters quickly, while automated feeding and cutting systems minimize manual handling. Built-in diagnostics and easy access points make routine maintenance faster, keeping the line running smoothly. Safety guards and emergency stops are integrated to protect operators without compromising workflow.
Advance Features of Spring Coiling Machine
Speed and throughput are notable advantages. The SX-100 can sustain high production rates without sacrificing quality, making it suitable for both continuous manufacturing lines and batch runs. Its consistent output supports downstream processes—tempering, washing, and assembly—by providing a steady supply of well-formed springs. Durability and low total cost of ownership are key design goals. Robust components and quality materials reduce wear, while efficient drives and optimized motion profiles cut energy consumption.
Together, these features lower operating costs and extend service intervals, improving long-term profitability. Adaptability is another strength. The machine handles a range of wire sizes and can be adjusted to produce different Bonnell spring specifications, allowing manufacturers to switch between mattress models with minimal setup time. Optional accessories and tooling expand capabilities for speciality springs or custom runs.
The SX-100 spring coiling machine offers a smart, efficient solution for producing Bonnell springs. Its combination of precision control, operator-friendly design, high throughput, and durable construction makes it a strong choice for manufacturers focused on quality and cost-effective production.
Introducing a precision-engineered Bonnell spring production system that blends adjustable height, automatic perfect knotting, and ultra heat treatment to produce high-strength coils for premium mattresses. A flexible adjustable-height mechanism lets operators fine-tune coil dimensions. This adaptability supports a wide range of spring up to 80mm – 200mm springs, so manufacturers can switch accurate height setting also ensures consistent stacking and even load distribution in finished mattresses.
Integrated automatic perfect knotting guarantees each coil is locked with uniform, durable knots. By controlling not tension and placement mechanically, the system eliminates human error and variation. The result is a tightly secured spring network that maintains its shape under repeated use, reducing early sagging and preserving mattress integrity.
Ultra heat treatment adds the final layer of strength and resilience. Precisely controlled heating cycles and quenching processes relieve internal stresses and refine the steel’s micro structure, producing springs with higher tensile strength, better fatigue resistance, and longer service life. Uniform temperature control across batches ensures consistent mechanical properties and fewer rejects.
Together, these features produce Bonnell springs that deliver reliable support, improved durability, and consistent comfort. Manufacturers benefit from faster production changeovers, lower defect rates, and greater control over product firmness and performance. For consumers, mattresses built from these springs offer steady support, longer-lasting comfort, and better value, Bedtex India Solutions is dedicated to delivering high-quality machines and equipment, ensuring reliability and excellence in their products to meet customer needs and every customer are important because we focus to create a best supply chain to get market trust for long terms to get more and more customers to create a win win situation for the customer and for us too.